Equipment services

Equipment and products supply services project

This equipment includes:

Clean room walls

Sandwich panel (sandwich panel)

A wall is a type of modern and insulated prefabricated wall. This prefab wall is a light and multi-layered structure, which is limited to two layers on both sides, and between these two layers, light and stable injected polyurethane foam insulation with special physical characteristics is injected.
The linings on both sides of sandwich wall panels can be made of galvanized sheets, aluzinc, stainless steel, aluminum, copper, fiberglass, plaster of paris or PVC.
Injected polyurethane insulation foam layer with fire resistance class B1 or B2 in DIN 4102 standard and density 40 kg/m³ is injected between two sheets and the thickness of the sandwich panels is 60 mm with a width of 960 mm or 110 mm in desired length. .

Fire resistance: B1

Class: w/(mgk) 0.833

Color: Has a color chart

Crew profiles and connections of clean room elements

The necessary connections to complete the clean room are:

- Hardened aluminum corner profile

- 60 mm aluminum gutter profile, floor rail chassis

- T-grade aluminum ceiling profile, hardened and anodized

- PVC wall and ceiling spheres suitable for clean rooms, made in Italy

- Ground PVC spheres suitable for clean rooms, made in Italy

-PVC terminal inside and outside corner and in the cover of the spheres

- Pre-painted corner for the outer corners

Clean room doors

The door is made of double layers with a standard thickness of 5 mm with the best quality, and the frame and frame around the door are made of aluminum with heat treatment and anodization. The doors have a completely smooth cover and suitable for clean room, and the suitable frame for the doors as well as suitable connections for ease of connection and integration with the panels are from the boiler of the doors.

Ability to add and install interlock if necessary.

The final thickness of the doors is 60 mm and it is produced with gaskets parameter.

For the doors, at least two solid hinges are designed to be durable for a long lasting operation.

Also, if desired, it is possible to add a window to them. Their glass is made of non-penetrable material and will not get scratched over time (for more details, refer to the window paragraph) and they are completely sealed with silicone glue. .

Double doors are also equipped with the same features.

Impermeable windows

These windows have the ability to be installed in panels and doors, their dimensions are suitable for the space and two glasses with a diameter of 3 mm are used, which are completely suitable for use in clean rooms. Desiccant gel has been used in the interior to completely prevent the entry and penetration of dust and moisture. Also, special silicone glue has been used around the window for final sealing.

Epoxy sanitary floors

Antibacterial and sanitary epoxy flooring is integrated, seamless and completely smooth, without any depressions or depressions, so that it does not become a breeding ground for bacteria and germs.

It has excellent adhesion on concrete, metal, etc. surfaces, it is also possible to draw and design on the floor and it can be used in different colors. Due to its high mechanical resistance, it is the best option for places with high traffic.

This knowledge is based on the compound amine. Due to its cleaning properties and surface protection against bacteria, it is a very suitable and environmentally friendly alternative to chemical antibacterial substances.

Antibacterial and sanitary epoxy flooring is a completely protective coating, unlike surface coatings and layers, it is permanently active on the surface. Even if the surface is damaged or has a fire.

Antibacterial (sanitary) epoxy flooring is usually used in military industries, hospitals, and especially operating rooms, conference halls, clean rooms, etc. Hygienic epoxy flooring is also used in food, pharmaceutical and health industries and in general all places where antibacterial and anti-dust surface is important.

Features of sanitary epoxy flooring:

Seamless, seamless and perfectly smooth.

Excellent adhesion on different surfaces.

Resistant to chemicals and detergents.

Flame resistant and sound and thermal insulation.

Antifungal and bacterial, antibacterial and hygienic.

Easy and quick cleaning. anti dust.

Long life, cheap maintenance and repairs

Clean room lighting

The lights for the clean room are completely airtight and impenetrable, and all repairs are carried out from the top of the ceiling without the need for repairmen to enter the clean room. According to the amount of light intensity required by the client (LUX) in different spaces of the clean room and with Using software such as DIALUX, the number of necessary lighting systems is determined and placed based on the arrangement of air vents.

PASSBOX

In the pharmaceutical industry, it is necessary to minimize the amount of contamination that can be transmitted through materials and equipment, which is necessary according to the classification and cleanliness sensitivity of using our postbox or posttorobox between spaces.

plenum box

Plenum box is used to transfer air to long valves. Plenum box is a type of air mixing box, in which the air can be distributed in a completely layered and smooth manner according to its design. Possibilities of plenum box:

- Uniform aeration in linear valves with long lengths

- Use of sound and thermal insulation inside the plenum

- The edge of the holder for placing the lobster clasps of the slot valves

- Made of galvanized iron sheet

- Ability to build in different sizes according to performance and order conditions

solar valve

Filter boxes
The main demand of the clean room industry is proper air conditioning and air quality. Air distribution in these rooms is provided through the HEPA filter in the HEPA filter holders. Therefore, it is very important to choose a suitable HEPA filter for a holder that does not leak and does not block the air flow without passing through the filter. HEPA filter holders have 3 sections. HEPA filter, filter box (HEPA filter box) and air diffuser use EN1882 standard filter boxes which have been tested and tested with DIN1496 device.
The ceiling of the room is clean
The ability to walk on clean room ceilings and the thickness is between 40 and 60 mm. The connections of the panels are 3 mm in diameter and are sealed using special silicone. The middle panels and profiles are connected and secured with special connections, which are very suitable for placing the square pieces of ceiling vents and lights.

Also, the integrity and uniformity of ceiling panels with wall panels is effective in making the environment as beautiful as possible.

Fire resistance: B1

Class: w/(mgk) 0.833

Color: Has a color chart

Door interlock system

Interlocks include a programmable control. The board panel is CE approved and has a standard setup with the possibility of change. All accessories and parts in the lower part of the board panel must be operated with low voltage V12 to V24 and each part must be connected with dedicated cabling. The standard system of interlocks includes:

- Magnetic lock status

- Electromagnetic lock (piston)

- Visible green color/visible red color with emergency exit button and news bell.

Types of laminar, chemical and microbial hoods and tables

Elminar table

Elinar tables are produced as cabinets to protect the production part from environmental pollution, and the protection of the operator is not considered, and as a result, the space

The interior is designed with positive pressure, which has two types, vertical and horizontal, each of which has its own advantages and disadvantages.

Al-Minar hood

In case of chemical vapors and dangerous acids, the aluminum hood is used because the inner chamber of these cabinets has negative pressure and the operator will be completely safe from the dangers of these gases. These hoods can be produced with or without an outlet channel.

Shower Air

By installing it at the entrance of isolated areas or clean rooms (Clean Rooms) while creating airlock, it will have a very good function in preventing the entry of dust and particles into the isolated area.

The basis of work of Shower Air (Shower Air) relies on throwing compressed air through multiple nozzles inside the room towards people and separating dust.

The diameter is 3.0 microns (99.99% efficiency for HEPA filters).

Antistatic clothing

Antistatic clothing is produced from the technology of combining electrical conductors and Dacron fabric (synthetic fibers). The function of this clothing (antistatic clothing) is to discharge the electric charge (static electricity) from all surfaces and aura around the body of people.
The performance of antistatic clothing in environments with high humidity is without problems. Also, at a temperature higher than 120 degrees Celsius, the vapors emitted from this clothing will not react or combine with acids, organic solvents, etc. And it has the ability to use and work for a long time.

Weighing chamber - sampling chamber

What is a weighing chamber or a sampling chamber?

The main task of the weighing (sampling) chamber is to create a clean environment that protects the user as well as the product to be weighed (or sampled) from any pollution and dust. These suspended particles in the air produced by weighing (or sampling) should not be released to the space outside the chamber. In fact, this chamber is responsible for protecting the user, the product, and also the surrounding environment of the chamber.

Electronic systems: displays and intelligent control of the Metiz room

intelligent control:

Smart control is usually used in air conditioners to control temperature and humidity.

Intelligent control is usually done in the air conditioner and ducting system dampers to control the pressure difference.

Intelligent control to control the volume and speed of the air flow is usually done in the air conditioner as well as the dampers of the ducting system.

Clean room furniture

Production of entrance benches, wardrobes, shelves, tables, dressing rooms,...

•  All steel material SS304 or SS316
•  Compliance with all clean room standards
•  Ability to design and manufacture in various shapes and dimensions according to customer's order

Electrical equipment such as switches and sockets for clean room

Single-bridge-double-bridge-telephone-network and UPS switches and sockets suitable for clean rooms must have a box that is in a closed state, otherwise they will become a place for bacteria and pollution to accumulate.

Central vacuum cleaner for cleaning

Hygienic air conditioner:

In this type of air conditioner, the type of filters used in them, the sealing of valves and seams are used to prevent the entry of polluting particles into the intended environment. The hygienic model is used in very sensitive places such as hospitals, clean rooms, etc.

Hygienic air conditioners are designed in two types: full carpet and system with return air. Hygienic full-carpet air conditioners are for optimal energy consumption of heat recovery systems or to improve thermal recovery.

The hygienic air conditioner is structurally similar to the normal air conditioner, with the difference that it is made for more cleaning and with 99.99 percent. The hygienic air conditioner performs the filtration process in three stages.

In these devices, the issue of air purification is one of the most important issues at the time of design. Three layers of filtration are often used in a hygienic air conditioner. These three layers cause the air flow to enter the environment as clean air completely cleared of polluting particles before entering the environment.

Primary filtration:

At the beginning and before the air flow enters the air conditioner, the first stage of filtration begins. All large objects such as insects, dander and other solid particles are completely removed from the air flow by installing a mesh-shaped metal filter in front of the device's fan. Then it is time to pass the air flow over filter pads or bag filters. Where the air flow is cleaned up to ninety-five percent of polluting particles. So far, this is what happens in all air conditioners, both conventional and hygienic.

Air ducts for air supply and exhaust

The ducting system is made of galvanized steel and has the right size with the amount of air distribution and return, calculated and implemented according to the laws of engineering standards. The ducting system is installed and tested without any leaks. The channels include elastomer insulation with appropriate thickness and aluminum coating.